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PMP41078

High-voltage to low-voltage DC-DC converter reference design with GaN HEMT

PMP41078

Design files

Overview

This reference design describes a 3.5kW highvoltage to low-voltage DC-DC converter with 650V Gallium nitride (GaN) high-electron mobility transistors (HEMT). Using LMG3522R030 as primary switches makes the converter work at a high switching frequency. In this design, the converter uses a smaller size transformer. To ease the thermal performance of active clamping metal-oxide semiconductor fieldeffect transistors (MOSFETs), the converter uses twochannel active clamping circuits.

Features
  • GaN based phase-shifted full-bridge (PSFB) using LMG3522 and controlled using C29 microcontroller unit (MCU)
  • 200kHz switching frequency, magnetic size is 35% less than 100kHz
  • 95.48% at 200kHz, 400V Vin, 13.5V Vout, about 1kW
  • Dual active clamping circuits for high-frequency scenario and low synchronous rectifier (SR) MOSFET voltage stress
  • Light load efficiency optimization promotes maximum 5% efficiency
Output voltage options PMP41078.1
Vin (Min) (V) 200
Vin (Max) (V) 450
Vout (Nom) (V) 14
Iout (Max) (A) 250
Output Power (W) 3500
Isolated/Non-Isolated Isolated
Input Type DC
Topology Full Bridge- Phase Shifted
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT403.PDF (2848 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMD77.ZIP (5098 K)

Detailed schematic diagram for design layout and components

TIDMD81.ZIP (242 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD80.ZIP (630 K)

Detailed overview of design layout for component placement

TIDCGR0.ZIP (15839 K)

Design file that contains information on physical board layer of design PCB

TIDMD79.ZIP (8107 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F28P659DK-Q1C2000™ 32-bit MCU, 2x C28x+CLA CPU, Lock Step, 1.28-MB flash, 16-b ADC, HRPWM, CAN-FD, AES

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3522R030650-V 30-mΩ GaN FET with integrated driver, protection and temperature reporting

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS1133-Q1Automotive, 1MHz Hall-effect current sensor with AFR and ALERT

Data sheet: PDF | HTML
Ideal diode/ORing controllers

LM74202-Q14.2-V to 40-V, 2.2A 300uA IQ automotive ideal diode with Integrated FET

Data sheet: PDF | HTML
Isolated amplifiers

AMC3311-Q1Automotive, 0 to 2-V input, precision reinforced isolated amplifier with integrated DC/DC converter

Data sheet: PDF | HTML
Low-side drivers

UCC27332-Q1Automotive 9-A/9-A single-channel gate driver with 20-V VDD and enable

Data sheet: PDF | HTML
Multi-channel ICs (PMICs)

TPS653860-Q1Automotive 2.3-V to 36-V, 2.8-A power management IC (PMIC) for safety-relevant applications

Data sheet: PDF | HTML
Transformer drivers

SN6507-Q1Automotive low-emission 36-V push-pull transformer driver with duty cycle control

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report High-Voltage to Low-Voltage DC-DC Converter Reference Design With GaN HEMT PDF | HTML Aug. 27, 2024

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