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TIDA-010276

36V, 50A 3-phase GaN inverter reference design for BLDC motor control

TIDA-010276

Design files

Overview

This design demonstrates a 36V, 50A gallium nitride (GaN) field-effect transistor (FET) power stage for driving a three-phase brushless DC motor in cordless tools operating from a 5-cell Li-ion battery to a 10-cell battery pack. This reference design uses the LMG3100R017 GaN FET with integrated GaN-FET drive to improve the motor control system efficiency and performance. Additionally, the design offers a TI BoosterPack™ Plug-in Module compatible with 3.3V I/O interface that can connect to a C2000™ MCU LaunchPad™ development kit or MSPM0 MCU LaunchPad development kit for quick and easy performance evaluation of TI GaN technology.

Features
  • 6.50mm × 4.0mm LMG3100R017 GaN FET with integrated driver enables high power density and easy PCB layout
  • High efficiency (> 99% peak) at 20kHz PWM enables operation at 25°C ambient up to 50A peak current without heat sink, 98.5% efficiency at 80kHz PWM in 50A peak current
  • LMG3100R017 enables operation at higher PWM frequencies to help reduce DC-bus capacitor size and height by replacing electrolytic with ceramic capacitors
  • Zero reverse recovery losses reduce switch node oscillations
  • Low dead time of <20ns minimizes phase voltage distortions
  • Supports high-speed motor control with high PWM frequency
  • Uses low-side current sampling, and adds phase voltage sampling to support verification of sensorless field-oriented control (FOC) or sensorless trapezoidal control
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDUF86.PDF (2281 K)

Reference design overview and verified performance test data

TIDMDS7.PDF (1306 K)

Detailed schematic diagram for design layout and components

TIDMDS8.PDF (339 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDS9.PDF (621 K)

Detailed overview of design layout for component placement

TIDMDT1.ZIP (5006 K)

Files used for 3D models or 2D drawings of IC components

TIDCGV2.ZIP (1070 K)

Design file that contains information on physical board layer of design PCB

TIDMDT0.PDF (2584 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LMR38010SIMPLE SWITCHER® 80-V, 1.0-A, 2.2-MHz step-down converter with 40-µA IQ

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3100R017100V 1.7mΩ GaN FET with integrated driver

Data sheet: PDF | HTML
General-purpose op amps

OPA4323Quad, 5.5-V, 20-MHz, zero-cross low-noise (6 nV/√Hz) RRIO operational amplifier

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS7B81150-mA, off-battery (40-V), ultra-low-IQ, low-dropout (LDO) voltage regulator with enable

Data sheet: PDF | HTML
Thermistors

TMP611%, 10-kΩ linear thermistor in 0402, 0603/0805 and through hole packages

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Design guide 36V, 50A 3-Phase GaN Inverter Reference Design for BLDC Motor Control PDF | HTML Jan. 23, 2025

Related design resources

Hardware development

EVALUATION BOARD
LP-MSPM0G3507 MSPM0G3507 LaunchPad™ development kit for 80-MHz Arm® Cortex®-M0+ MCU
DEVELOPMENT KIT
LAUNCHXL-F2800137 TMS320F2800137 LaunchPad™ development kit for C2000™ real-time MCU

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-MOTORCONTROL-SDK MotorControl software development kit (SDK) for C2000™ MCUs
GUI FOR EVALUATION MODULE (EVM)
MOTORSTUDIO Motor Studio GUI for tuning and evaluating BLDC motor drivers

Support & training

TI E2E™ forums with technical support from TI engineers

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