PMP4403

USB Type-C DFP Charger 5V3A SSR Control Adapter Reference Design

PMP4403

Design files

Overview

The PMP4403 is an AC in 5V 3A reference design for USB Type-C™ DFP charger applications. It also is compliant with BC 1.2 devices. The solution is a synchronous rectified QR flyback which uses the UCC28740 and UCC24636. Good regulation and dynamic performance is achieved by using a secondary side regulation controller UCC28740. Also Volt-Second balancing SR controller UCC24636 is adopted in the design to improve the efficiency. The solution easily exceeds DoE Level VI and EU CoC V5 Tier-2 standards.

Features
  • S.R QR flyback with secondary side regulation
  • <30mW standby power
  • 15W USB Type C DFP + BC1.2
  • Compliant with DoE Level VI and EU CoC V5 tier-2 standards
  • Fully tested and passed EN55022 Class B conducted and radiated EMI
Output voltage options PMP4403.1
Vin (Min) (V) 90
Vin (Max) (V) 264
Vout (Nom) (V) 5
Iout (Max) (A) 3
Output Power (W) 15
Isolated/Non-Isolated Isolated
Input Type AC
Topology Flyback- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUBZ0.PDF (478 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDRMA2.PDF (158 K)

Detailed schematic diagram for design layout and components

TIDRMA3.PDF (207 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDRMA4.PDF (76 K)

Detailed overview of design layout for component placement

TIDRMA6.ZIP (26 K)

Files used for 3D models or 2D drawings of IC components

TIDCCA9.ZIP (211 K)

Design file that contains information on physical board layer of design PCB

TIDRMA5.ZIP (635 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC24636Synchronous rectifier controller With Ultra-Low Standby current

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

UCC28740Constant-Voltage, Constant-Current (CVCC) Flyback controller with Secondary Side Regulation (SSR)

Data sheet: PDF | HTML
ESD protection diodes

TPD2E001Dual 1.5-pF, 5.5-V, ±8-kV ESD protection diode with 1-nA max leakage & VCC pin for USB 2.0

Data sheet: PDF | HTML
MOSFETs

CSD18509Q5B40-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 1.2 mOhm

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML
USB Type-C & USB Power Delivery ICs

TPS25810USB Type-C® source controller and 3A power switch with VCONN

Data sheet: PDF | HTML
USB power switches & charging port controllers

TPS2514USB dedicated charging port controller - Gen 1

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
* Test report PMP4403 Test Results Jun. 13, 2016
Technical article USB chargers then and now: Type-C meets energy efficiency standards PDF | HTML Sep. 23, 2016

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