TIDA-01250
Smart Solenoid Driver with Predictive Maintenance Reference Design
TIDA-01250
Overview
This reference design is a solenoid driver that implements additional monitoring control as well as diagnostic features. These features enable for example: lose spring detection, valve aging recognition and dynamic control of solenoid current. This predictive maintenance feature-set helps to decrease or even eliminate factory downtime. Moreover, the control of the solenoid current supports energy saving and increased valve lifetime. The integrated IO-Link interface provides the possibility of communication between Programmable Logic Controller (PLC) and actuator to leverage the predictive maintenance feature-set. The switching of the solenoid is realized using the PWM output of the microcontroller (MCU) to drive the current of a FET, which then supplies the solenoid switching current. The current signature is sampled with the on-chip 12-bit ADC and stored in the on-chip FRAM. This reference design implements a moving average calculation and a calculation of extreme values of the current signature curve.
Features
- Solenoid driver: based on MSP430™ PWM output; configurable PWM output for different drive currents
- Current signature captured by integrated 12-bit ADC
- Current signature can be stored in MSP430 FRAM
- Single processing functions implemented in firmware:
- Moving average
- Detection of local extreme values
- Configuration through UART or IO-link
A fully assembled board has been developed for testing and performance validation only, and is not available for sale.
Design files & products
Design files
Download ready-to-use system files to speed your design process.
Reference design overview and verified performance test data
Detailed schematic diagram for design layout and components
Complete listing of design components, reference designators, and manufacturers/part numbers
Detailed overview of design layout for component placement
Files used for 3D models or 2D drawings of IC components
Design file that contains information on physical board layer of design PCB
PCB layer plot file used for generating PCB design layout
Products
Includes TI products in the design and potential alternatives.
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Technical documentation
Type | Title | Date | ||
---|---|---|---|---|
* | Design guide | Smart Solenoid Driver With Predictive Maintenance Reference Design | Jul. 17, 2017 | |
Technical article | Is your factory smarter than a fifth grader? | PDF | HTML | Sep. 28, 2017 | |
More literature | Liberate your solenoid or relay from the bonds of supply voltage | Jul. 17, 2017 | ||
White paper | Detection of Plunger Movement in DC Solenoids White Paper | Jun. 12, 2015 |
Related design resources
Reference designs
REFERENCE DESIGN
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