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PMP31144

SEPIC reference design suitable for battery chargers

PMP31144

Design files

Overview

This reference design shows the use of a buck-boost capability of a single-ended primary-inductor converter (SEPIC). Since the input and output are separated by a capacitor, this topology can be used to charge a battery with variable VIN as well as variable VOUT. A synchronous peak-current mode controller LM5122 is used; this IC can drive the high-side sync-FET by means of level shift (RCD network). By applying 9V to 36V input, this board can be used to charge two batteries in series with a voltage range of 8V to 28V, up to 2A charging current, or used as standard constant-voltage power supply. Both setpoints of output voltage and current are defined by two trimmers, even though both references can also be replaced by using two digital-to-analog converters.

Features
  • Can be used as battery charger or standard power supply
  • Synchronous SEPIC topology with external highside field-effect transistors (FETs) and low-side FETs
  • Constant charging current: adjustable from 0A to 2A
  • Constant supply voltage : adjustable from 8V to 28V
  • ±2% charging voltage accuracy and ±2.5% charging current accuracy
  • Selectable forced PWM mode or diode emulation mode for efficiency improvement at light load
Output voltage options PMP31144.1
Vin (Min) (V) 9
Vin (Max) (V) 36
Vout (Nom) (V) 24
Iout (Max) (A) 2
Output Power (W) 48
Isolated/Non-Isolated Non-Isolated
Input Type DC
Topology Sepic- CCM^Sepic- Synchronous
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT377.PDF (1159 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMCC8.PDF (263 K)

Detailed schematic diagram for design layout and components

TIDMCC9.PDF (259 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMCD0.PDF (259 K)

Detailed overview of design layout for component placement

TIDMCD2.ZIP (1110 K)

Files used for 3D models or 2D drawings of IC components

TIDCGK8.ZIP (163 K)

Design file that contains information on physical board layer of design PCB

TIDMCD1.PDF (1099 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

General-purpose op amps

TLC272ADual, 16-V, 2-MHz, 5-mV offset voltage, In to V- operational amplifier

Data sheet: PDF
General-purpose op amps

TLC272BDual, 16-V, 2-MHz, 2-mV offset voltage, In to V- operational amplifier

Data sheet: PDF
Shunt voltage references

LM4040Fixed voltage, 45-µA, precision micropower shunt voltage reference

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report SEPIC Reference Design Fitting for Battery Chargers PDF | HTML Dec. 13, 2023

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