PMP23123

Isolated active clamp-forward converter (19-V, 4-A to 40-V, 2.5-A) reference design

PMP23123

Design files

Overview

This reference design uses an active clamp-forward converter for an 18-V to 36-V DC input to isolated output adjustable from 19 V, 4 A to 40 V and 2.5 A. UCC2897A PWM controller provides the control for the active clamp-forward converter.

Features
  • Nominal 24-V DC input for industrial applications
  • Adjustable output from 19 V to 40 V
  • 88% efficiency at 19-V and 4 A
  • 91% efficiency at 40 V and 2.5 A
Output voltage options PMP23123.1 PMP23123.2
Vin (Min) (V) 18 18
Vin (Max) (V) 36 36
Vout (Nom) (V) 40 19
Iout (Max) (A) 2.5 4
Output Power (W) 100 76
Isolated/Non-Isolated Isolated Isolated
Input Type DC DC
Topology Forward- Active Clamp Forward- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT287.PDF (3829 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAS6.PDF (390 K)

Detailed schematic diagram for design layout and components

TIDMAS7.PDF (398 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAS8.PDF (299 K)

Detailed overview of design layout for component placement

TIDMAT0.ZIP (1681 K)

Files used for 3D models or 2D drawings of IC components

TIDCG96.ZIP (1598 K)

Design file that contains information on physical board layer of design PCB

TIDMAS9.PDF (1193 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC2897A110-V active clamp current mode PWM controller with P-channel clamp FET and line OV protection

Data sheet: PDF | HTML
General-purpose op amps

OPA2170Dual, 36-V, 1.2-MHz, low-power operational amplifier

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS7A16100-mA, 60-V, ultra-low-IQ, low-dropout (LDO) voltage regulator with power good and enable

Data sheet: PDF | HTML
Low-side drivers

UCC275194-A/4-A single-channel gate driver with 5-V UVLO, enable, and CMOS input

Data sheet: PDF | HTML
MOSFETs

CSD19532Q5B100-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.9 mOhm

Data sheet: PDF | HTML
Shunt voltage references

LM4040Fixed voltage, 45-µA, precision micropower shunt voltage reference

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report Isolated Active Clamp Forward Converter (19-V, 4-A to 40-V, 2.5-A ) Ref. Des. PDF | HTML Aug. 18, 2022

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