TIDUC07 March   2022

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Highlighted Products
      1. 2.2.1 TMAG5170
      2. 2.2.2 DRV5055A4
    3. 2.3 Design Considerations
      1. 2.3.1 Magnet Selection
      2. 2.3.2 Magnet Shape
      3. 2.3.3 Magnet Rotation Speed
      4. 2.3.4 Sensor Location
      5. 2.3.5 Expected Performance
      6. 2.3.6 Layout for Sensor Location
      7. 2.3.7 45° Alignment
  8. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
    2. 3.2 Test Setup
      1. 3.2.1 Test Equipment
      2. 3.2.2 Test Hardware Configuration
      3. 3.2.3 Test Software Configuration and Initial Data Capture
    3. 3.3 Test Results
      1. 3.3.1 Calibration Methods
      2. 3.3.2 TMAG5170 On-Axis
      3. 3.3.3 TMAG5170 In-Plane
      4. 3.3.4 TMAG5170 Off-Axis
      5. 3.3.5 TMAG5170 45° Alignment
      6. 3.3.6 DRV5055 Off Axis Result
  9. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Tools and Software
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks

Description

This reference design demonstrates a method for absolute angle encoding typical in precision motor control applications such as robotic arm control. Angle encoding can be achieved using various magnetic sensing technologies. This is done by detecting two magnetic flux density, B-field, vector components which are naturally 90° out of phase. As the magnet spins, the sensor inputs are sinusoidal which allows for calculations using trigonometric properties. However, due to electrical and mechanical characteristics of the system, it is often necessary to correct the final result to achieve the greatest accuracy. Typically in most precision motor control applications, the final target error is less than 0.1°. This design explores the process for selecting a magnet, determining placement, and correcting for system-level imperfections to achieve a highly-accurate angle measurement.